CONVEYOR
FRAMETruss type,
constructed entirely of tubular members - 2-7/8" dia. chords, and 1-11/16" dia.
diagonals and wind bracing. Side frames are jig welded and are assembled into a box truss
(39" depth) by bolt connected wind bracing. Head, tail and gravity take-up sections
are factory assembled. Intermediate sections are shipped knocked down to save freight and
cubage charges. (Factory assembly available at slight additional charge.) Head and tail
sections are 5 ft. long, and stock lengths of intermediate sections are 5, 10, 15, and 20
feet. (Special length sections, to meet exacting conditions, are readily available.)
Stockwidths are 18, 24, 30, 36, and 42 inches. See
Table A.
TRUSS JOINTS
Joint frames (with cross bracing) are provided
between each section to serve as an assembly fixture and to add truss rigidity. Four bolts
are provided at each chord (see diagrams), thereby allowing use of "drift pins ' for
ease of assembly and erection.
PULLEYS
Heavy duty, all steel welded type, individually
turned and crowned to ensure true concentricity with the bore. The entire face of the
pulley is machined. Pulleys are equipped with Taper-Lock and Q.D. hubs and bushings.
OSHA and MSHA Pulley Guards and Tail Pulley Cage are standard.
IDLERS
MARCO Series M15 - 4 1/2" dia rolls, with
pre-lubricated ball bearings which require no further lubrication. Troughing idlers are
spaced on 4' - 0" centers with two extra at the loading point; return idlers are
spaced on 10' - 0" centers. 35o idlers are standard. Idlers of
other types and spacing are available upon request, at prices which vary with
specifications.
BELT TAKE-UP
Screw type acid cleaned and plated, providing 21"
adjustment. Gravity type take-up is optional at additional cost.
GRAVITY TAKE-UP
Optional but recommended in many cases. Vertical gravity
take-up assemblies include two bend pulley assemblies and a sliding (take-up) pulley
assembly with cage and slide rails. Take-up weight is not included. A shedding deck,
equipped with gum rubber flashing, is mounted over sliding pulley to prevent entrance of
material between belt and pulley.
RETURN BELT WIPER
"Plow type", equipped with gum rubber flashing,
and is mounted in front of tail pulley to prevent entrance of material between return belt
and pulley. The wiper is integral with the screw take-up, providing fixed relationship
between vviper and pulley, regardless of take-up setting.
ASSEMBLY BOLTS
All the field assembly bolts are acid cleaned and plated.
LOADING HOPPER
The loading hopper is 5 ft. long, 8" in depth and is
designed to appropriately center material on the belt. It is equipped with adjustable gum
rubber flashing to prevent leakage. Hopper length can be extended to any dimension,
resulting in continuous side skirts.
SUPPORT LUGS
Heavy steel lugs provide a pin-jointed connection to
either steel or timber supports. A sufficient quantity is provided for supporting
on 30 ft. conveyor centers.
CONVEYOR SPAN
Spanability varies with load conditions, weight of
material, belt width, accessories. etc. See "Table
B" for allowable spans.
MOTOR SUPPORT
Integral with shaft mounted reducer wherever possible. If
conditions will not permit use of an integral motor support, then a structural steel motor
support is furnished above the conveyor belt, providing 15" material clearance.
CONVEYOR DRIVES
Drive includes shaft mounted helical gear speed reducer
(gears are enclosed and running in oil) driver and driven sheaves and vee belts. All
drive components are selected to adequately transmit horsepower required. OSHA/MSHA Drive
Guard is standard. |

|
BACKSTOP When conditions indicate the belt and load will reverse under power
failure, a backstop is provided. Backstop is mounted in the shaft mounted reducer, and
runs in oil.
ELECTRIC MOTORS
Horsepowers vary with capacity length and incline. Motor
sizes are selected with ample safety factors to provide an efficient and reliable power
source. 1800 RPM TEFC, Nema design "C", hi-torque, 3 phase, 60 cycle, 230-460
volt motors are considered standard. Other enclosures, and motors with other electrical
characteristics, are also available.
CONVEYOR BELT
The use of 35o troughing idlers on 4 ft. centers provides ideal conditions
for the use of belts with synthetic fabrics. Strength of fabric, number of plies, and
thickness of rubber top and bottom covers are combined to ideally satisfy the installation
requirements.
OPTIONAL SPECIFICATIONS
OSHA WALKWAY BEAMS (SUPPORTS) WITH
TOE PLATE
(See Walkway Specifications)
Walkway beams are structural channels (spaced on 5'-0"
centers), with handrail supports and two strands of 1.66" O.D. galvanized
tubular handrailing. Attachment hardware for top handrail is designed for "continuous
grip". Included are 4" toe plate and plated assembly bolts. Walkway beams
provide for 24" wide decking and are drilled for decking assembly. Entire walkway is
designed to conform to MARCO interpretation of OSHA specifications, including requirement
that "handrail shall be able to accept a 200 lb. force in any direction".
Walkway beams are available for one, or both sides, of conveyor.
WALKWAY DECKING
( See Specification Page )
All steel, non-skid Grip-Strut decking. 24" wide (in
two 12" widths), may be field tack-welded, or bolted to walkway beams. Decking is 14
ga. and available in 5 ft. and 10 ft. lengths. Included are plated assembly bolts and
special washers.
HINGED CONVEYOR HOUSING (Carrier Belt)
( See Specification Page
)
Hinged conveyor housing is constructed of 18 ga.
corrugated culvert sheets through 30" width. 16 ga. above 30" mounted on
16 and 14 ga. corrugated support bands respectively. Carrier belt is adequately covered,
and troughing idlers can be observed without opening housing. Support bands are mounted
with assembly bolts on 4'-8" ctrs., and each housing section is provided with hinges
for independent raising and lowering. Covers and hands are heavily galvanized. Assembly
bolts are acid cleaned and plated.
RETURN BELT COVER
Formed 16 ga. sheet metal deck to divert carrier belt
spillage away from return belt. Furnished with plated assembly bolts. 'While return belt
covers are available as an option. they are generally not recommended for most
installations.
BELT WIPER ( For Head Pulley )
Equipped with double rubber squeegee and adjustable tension
spring, providing constant pressure on belt surface. Mounted under pulley to provide
greatest efficiency.
RUBBER LAGGING ( Heavy Duty ) FOR CONVEYOR PULLEYS
Heavy duty, top quality "ruff-top" rubber lagging
- can be furnished on either crown or flat face pulleys. Installed in multiples of
6", 8" and 10" widths to ensure conformity to crown face. Recommended on
drive pulleys where there is a possibility of belt slippage. Slide lagging and vulcanized
lagging optional.
CONVEYOR SUPPORTS
A-frame supports and support towers are available to
satisfy any supporting requirement. Standard A-frame supports, available to 50' (in
3" increments), are of tubular construction. Supports of structural construction are
available in 6" increments though 92'. Cross-bracing is provided for bolted field
connections. Assembly bolts are acid cleaned and plated.
OTHER OPTIONS
- Shuttle Conveyors
- Wind Guards
- Retainers
- Transition Sections
- Discharge Hoods
- Transfer Chutes
- Self-Cleaning (Wing Type) Pulleys
- Aluminum Drip Troughs
- Continuous Side Skirts
|